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导轨丝杠常遇到的三个问题,看看是如何解决的

来源:http://www.jngongrun.com/ 日期:2025-05-06 发布人:

问题一:如何实现设备的小型化与快速集成?

Question 1: How to achieve miniaturization and rapid integration of devices?

争议点:传统传动系统占用空间大且组装复杂

Controversy point: Traditional transmission systems take up a large amount of space and are complex to assemble

解决方案:

Solution:

模块化设计:

Modular design:

BNK系列采用标准化丝杠轴(直径范围6-80mm)

The BNK series adopts standardized screw shafts (diameter range 6-80mm)

预加工轴端接口(支持伺服/步进电机直连)

Pre processed shaft end interface (supporting direct connection of servo/stepper motor)

配套安装组件(螺母座公差±0.01mm)

Supporting installation components (nut seat tolerance ± 0.01mm)

空间优化:

Space optimization:

比传统滑动丝杠节省40%安装空间

Save 40% installation space compared to traditional sliding screws

典型应用案例:

Typical application cases:

CNC工作台Z轴驱动

CNC worktable Z-axis drive

医疗CT扫描床升降机构

Medical CT scanning bed lifting mechanism

问题二:如何降低系统能耗?

Question 2: How to reduce system energy consumption?

争议点:传统丝杠传动效率低下(<50%)

Controversy point: Traditional screw drive has low efficiency (<50%)

解决方案:

Solution:

滚动摩擦技术:

Rolling friction technology:

精密钢球(G10级)循环系统

Precision steel ball (G10 grade) circulation system

20221114093846217.jpg

摩擦系数降0.003-0.005

The friction coefficient drops to 0.003-0.005

能效数据:

Energy efficiency data:

驱动扭矩仅为滑动丝杠1/3

The driving torque is only one-third of that of the sliding screw

实测功率损耗降低67%

Tested power loss reduced by 67%

(附:扭矩对比曲线图)

(Attachment: Torque Comparison Curve)

X轴:转速(rpm)

X-axis: rotational speed (rpm)

Y轴:驱动扭矩(N·m)

Y-axis: Drive torque (N · m)

红线:BNK滚珠丝杠

Red line: BNK ball screw

蓝线:ACME滑动丝杠

Blue line: ACME sliding screw

问题三:如何实现亚微米级定位?

Question 3: How to achieve sub micron positioning?

争议点:传统传动存在爬行现象

Controversy point: Traditional transmission suffers from crawling phenomenon

解决方案:

Solution:

精密进给技术:

Precision feed technology:

脉冲分辨率0.1μm/step

Pulse resolution 0.1 μ m/step

起动扭矩<0.05N·m

Starting torque < 0.05N · m

配套方案:

Supporting plan:

建议搭配THK LM导轨(重复定位精度±1μm)

Suggest pairing with THK LM guide rail (repeat positioning accuracy ± 1 μ m)

实测数据(1kHz脉冲驱动):

Actual measurement data (1kHz pulse drive):

位移量:100nm±5%

Displacement: 100nm ± 5%

速度波动:<0.5%

Speed fluctuation:<0.5%

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