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轴承座损坏的六大表现方式
来源:http://www.jngongrun.com/ 日期:2023-06-20 发布人:
大家知道轴承座损坏的六大表现是什么吗?不知道没关系,下面导轨丝杠厂家小编慢慢地告诉大家吧!
Do you know the six major manifestations of bearing seat damage? I don't know, it's okay. Below, the guide rail screw manufacturer's editor will slowly tell everyone!
(1)机械损伤
(1) Mechanical damage
轴承座机械损伤是指轴瓦的合金表面出现不同程度的沟痕,严重时在接触表面发生金属剥离以及出现大面积的杂乱划伤;一般情况下,接触面损伤与烧蚀现象同时存在。造成轴承机械损伤的主要原因是轴承表面难以形成油膜或油膜被严重破坏。
Mechanical damage to the bearing seat refers to the occurrence of varying degrees of grooves on the alloy surface of the bearing pad, with severe cases of metal peeling and large-scale random scratches on the contact surface; In general, both contact surface damage and ablation occur simultaneously. The main reason for mechanical damage to bearings is that it is difficult to form an oil film on the bearing surface or the oil film is severely damaged.
(2)轴承穴蚀
(2) Bearing cavitation
轴承座在气缸压力冲击载荷的反复作用下,表面层发生塑性变形和冷作硬化,局部丧失变形能力,逐步形成纹并不断扩展,然后随着磨屑的脱落,在受载表面层形成穴。一般轴瓦发生穴蚀时,是先出现凹坑,然后这种凹坑逐步扩大并引起合金层界面的开裂,裂纹沿着界面的平行方向扩展,直到剥落为止。轴承座穴蚀的主要原因是,由于油槽和油孔等结构要素的横断面突然改变引起油流强烈紊乱,在油流紊乱的真空区形成气泡,随后由于压力升高,气泡溃灭而产生穴蚀。穴蚀一般发生在轴承的高载区,如曲轴主轴承的下轴瓦上。
Under the repeated action of cylinder pressure impact load, the bearing seat undergoes plastic deformation and cold work hardening on the surface layer, locally losing deformation ability, gradually forming and expanding patterns, and then forming cavities on the loaded surface layer as the debris falls off. When cavitation occurs in bearing shells, pits first appear, and then these pits gradually expand and cause cracking at the alloy layer interface. The cracks propagate parallel to the interface until they peel off. The main reason for bearing seat cavitation is that the sudden changes in the cross-sectional area of structural elements such as oil grooves and oil holes cause strong turbulence in the oil flow, forming bubbles in the vacuum zone where the oil flow is disrupted. Subsequently, due to the increase in pressure, the bubbles collapse and cavitation occur. Cavitation corrosion generally occurs in the high load area of bearings, such as the lower bearing shell of the crankshaft main bearing.
(3)疲劳点蚀
(3) Fatigue pitting
轴承疲劳点蚀是指,由于发动机超负荷工作,使得轴承工作过热及轴承间隙过大,造成轴承中部疲劳损伤疲劳点蚀或者疲劳脱落。这种损伤大多是因为超载轴承间隙过大,或者润滑油不清洁内中混有异物所致。因此,使用时应该注意避免轴承超载工作不要以过低或过高的转速运转;怠速时要将发动机调整到稳定状态;确保正常的轴承间隙,防止发动机转速过高或过低;检查调整冷却系统的工作情况,确保发动机的工作温度适宜。
Bearing fatigue pitting refers to the overheating and excessive clearance of bearings due to engine overload, resulting in fatigue damage, fatigue pitting, or fatigue detachment in the middle of the bearing. This type of damage is mostly caused by excessive bearing clearance due to overloading, or impurities mixed with unclean lubricating oil. Therefore, when using, attention should be paid to avoiding bearing overload and not running at too low or too high a speed; When idling, adjust the engine to a stable state; Ensure normal bearing clearance to prevent engine speed from being too high or too low; Check and adjust the operation of the cooling system to ensure that the operating temperature of the engine is suitable.
(4)轴承合金腐蚀
(4) Corrosion of bearing alloy
轴承合金腐蚀一般是区为润滑油不纯,润滑油中所台的化学杂质(酸性氧化物等)使轴承合金氧化而生成酸性物质,引起轴承合金部分脱落,形成无规则的微小裂孔或小凹坑。轴承合金腐蚀的主要原因是润滑油选用不当轴承材料耐腐蚀性差,或者发动机工作粗暴温度过高等。
Bearing alloy corrosion is generally caused by impure lubricating oil, and the chemical impurities (Acidic oxide, etc.) in the lubricating oil oxidize the bearing alloy to generate acid substances, which causes part of the bearing alloy to fall off, forming irregular micro cracks or small pits. The main reasons for bearing alloy corrosion are improper selection of lubricating oil, poor corrosion resistance of bearing materials, or rough engine operation with high temperatures.


(5)轴承烧熔
(5) Bearing melting
轴颈和轴承摩擦副之间有微小的凸起金属面直接接触,形成局部高温,在润滑不足冷却不良的情况下,使轴承合金发黑或局部烧熔。此故障常为轴颈与轴承配合过紧所致;润滑油压力不足也容易使轴承烧毁。
There are small raised metal surfaces between the journal and the bearing friction pair that directly contact, forming local high temperatures. In the case of insufficient lubrication and poor cooling, the bearing alloy becomes black or locally melted. This fault is often caused by the tight fit between the journal and the bearing; Insufficient lubricating oil pressure can also easily cause bearing burnout.
(6)轴承走外圆
(6) Outer circle of bearing
轴承走外圆就是轴承在座孔内有相对转动。轴承走外圆后,不仅影响轴承的散热,容易使轴承内表面合金烧蚀,而且还会使轴承背面损伤,严重时烧毁轴承。其主要原因是,轴承过短凸榫损伤加工或者安装不符合规范等。
The outer circle of the bearing is the relative rotation of the bearing in the seat hole. After the bearing passes through the outer circle, not only does it affect the heat dissipation of the bearing, which can easily cause the alloy on the inner surface of the bearing to burn out, but it can also damage the back of the bearing, and in severe cases, burn out the bearing. The main reason is that the bearing is too short, the tenon is damaged, and the processing or installation does not meet the specifications.
轴承座损坏的六大表现方式相关事项就讲解到这里,希望能够给您好的帮助,更多事项就来我们网站http://www.jngongrun.com咨询!
That's all for the six major manifestations of bearing seat damage. We hope to provide you with good help. For more information, please come to our website http://www.jngongrun.com consulting service
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